Transformer Oil Design

Transformer oil design
Reliable transformermanufacturers in India, Rajasthan Powergen realise the importance of Energy transformers as vital components of the energy distribution grid and thus it becomes imperative to have a monitoring and maintenance plan in place to prevent their failure. One of the critical components of an energy transformer is the transformer oil.
A transformer needs to operate in a moisture free environment and even the tiniest presence of moisture can seriously reduce its life. Most companies follow an oil maintenance schedule to monitor the condition of oil and detect a problem before it causes considerable damage. Oil testing during maintenance also helps find out problems like contact arcing, ageing insulating paper and other latent faults.

Steps for Collecting Oil Sample for Transformer Oil Testing:
Oil testing is an important process .it is done before the transformer start-up, during a routine transformer inspection or in any cases where possibility of damage to transformer is indicated.
To collect an oil sample a sampling valve located near the bottom of the tank is used. Transformer oil is a hygroscopic substance and must be protected from contact with moisture and thus should be stored in a dry container.
Oil Treatment Guidelines
Below are some of the guidelines to be followed for oil treatment to enhance the life of transformer
* Purify when the acid level is still low, i.e. 0.20 mg KOH/g oil
* Dry-out when the solid insulation is wet >3.5 % MDW
Purification, a method of transformer oil maintenance
The method through which moisture and gasses are removed from the insulating oil is known as purification. In process oil is dried up but not the insulation system, as the drying depends on the rate of diffusion of water through the paper into the oil, which is slow.

Reliable transformer manufacturers in India, Rajasthan Powergen use the purification method just because it is an effective moisture management tool even though not the best . It has widespread use in the industry to bring down the moisture content and raise the dielectric strength of the oil in wet core situations.