A Rule of Thumb for Transformers explained by the leading supplier of transformers in India

Due to the rise in fuel costs and power outages, there has been a consistent focus on the power generation and distribution system. As a result of this, the need to conserve energy and the need to invest in energy-efficient products has been increased. One of these products is power transformers that remain energized 24 hours a day. Rajasthan Powergen, the leading transformer companies in India is providing details on transformer rules to help the customers understand the importance of transformers.


Transformers are considered as critical component of the energy grid. Shut down of a single unit of transformer for a short duration resulted in substantial economic loss.

Unfortunately, a large amount of equipment in the public utility grid is around 40 years old and need a replacement in near future. As per the Department of Energy (DOE), distribution transformers which are more than 30 years old can waste between 60 and 80 billion kWh annually. Inspite of this, a newly designed transformer can produce an annual energy savings of up to $1 billion.

The Importance of Transformers

The distribution transformer is the single piece of electrical equipment installed in an electrical distribution network impacting network's overall cost, efficiency and reliability. A distribution transformer should be energy efficient and optimized for -

·         A particular distribution network
·          The utility's investment strategy
·         The network's maintenance policies
·          Local service and loading conditions

Keeping in mind the protection of the environment from greenhouse gas emissions, the regulatory authorities are installing high-efficiency distribution transformers that have less energy losses and results in less pollution.

Transmission Losses

Transformers do not convert 100% of the energy input to usable energy output. Difference between the energy input and usable energy output is considered as energy loss. There are two types of transformer losses: no-load losses and load losses.

* No-load losses

No load losses are also known as core losses. Such loss is calculated on the amount of power required to magnetize the core of the transformer. There is a high chance of the total losses when no load losses are lightly loaded.

* Load losses

Load losses are those losses incident to carrying a load. It includes winding losses, stray losses due to stray flux in the windings and core clamps. Load losses signify the highest portion of the total losses when a transformer is heavily loaded.

Deciding which Transformer to Purchase

Many electrical distribution utilities buy distribution transformers after analysing the loss evaluation procedure. In addition to this, the cost of transformer plays an important role in determining which transformer to buy. The components in transformers like design, construction, installation and many more affects the overall cost of the transformer. The payback period for investing in high-efficiency transformers is less than 2 years. The Internal Rate of Return of such efficient transformers is consistently above 10% and sometimes as high as 70%.


Making buying decisions for a large power transformer is more complex than simply comparing manufacturer prices. If such decision is taken wisely, then such cost-efficient solution turns out to be the energy-efficient transformer, even it has higher initial cost.

While purchasing transformers, investments should be done for long term by keeping in mind that such transformers will work for next 30 to 50 years. Energy-efficient transformers are very beneficial and profitable in the long run.

Buy premium quality transformer from the leading power and distribution transformer in India, Rajasthan Powergen for all your power and energy demands.